In the field of machine vision, employing a calibration plate is an imperative step for ensuring accuracy in measurement. The inherent distortion of the lens can compromise precision, and meeting customer expectations necessitates images that are real and exact. Without this level of precision, software-level solutions are ineffective in reducing errors during image processing, leading to substantial discrepancies in final results. In brief, utilizing a calibration plate is crucial in achieving impeccable yields in machine vision.
Product Introduction:
Calibration plates play a crucial role in enhancing the precision and accuracy of machine vision systems. It is a two-step process consisting of error measurement and evaluation, followed by correction and compensation of the images collected from a professional image calibration board. The entire process requires the use of high-precision materials such as glass, ceramics, quartz glass, and film, which can be chosen based on the required precision levels. For instance, if the distance error between the corners of the pattern needs to be accurate up to ±50 microns, the calibration system's error must not exceed 10 microns.
At Zhixing Optics, we specialize in researching and developing machine vision technology and provide laser sensors for welding robots, enabling them to have sensing abilities for better mold deviation, welding deformation, and robot walking path planning.
FAQs:
1. Can the calibration board be customized?
Ans: Yes, the calibration board can be customized based on your specific needs.
2. What kind of calibration plate do you have?
Ans: We offer a range of calibration plates made of different materials, including quartz glass, glass, ceramics, honeycomb aluminum, pure aluminum, and acrylic.
3. How do you define high-precision?
Ans: High-precision refers to the accuracy of the distance error between the corners of the pattern.
4. What precision can you do?
Ans: We can customize calibration plates with varying precision levels, including ±0.001 mm/±0.01 mm/±0.1 mm, based on customer requirements. The choice of material is also crucial in achieving the desired precision levels. For instance, materials such as glass, ceramics, quartz glass, and film are ideal for high-precision calibration plates.
5. I want to make high-precision products. What materials and sizes can I make?
Ans: For high-precision products, we recommend using materials such as glass, ceramics, quartz glass, and film. If the size of the calibration plate is more than 200mm, we suggest using glass as it is the most practical and cost-effective material. If reflective materials are not an option, customers can consider purchasing our ceramic calibration plate or self-luminous calibration plate, which effectively prevent reflections.
For inquiries about Machine Vision Calibration Board, Optical Glass Line Ruler, Photomask or price list, please leave your email to us and we will be in touch within 24 hours.
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